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Senior Mechanical Engineer

Job DescriptionJob DescriptionDescription:

*** THIS IS AN ON-SITE POSITION LOCATED IN AURORA, OHIO ***

About Us:

LayerZero Power Systems Inc. is a globally recognized leader in providing state-of-the-art power distribution solutions for critical industries. With a strong focus on reliability, innovation, and customer satisfaction, we deliver advanced power systems products that ensure uninterrupted and dependable power supply in mission-critical environments. Our customer base is comprised of companies in the data center (our main focus), financial, computer service provision, and semiconductor manufacturing sectors LayerZero Power Systems is on a trajectory of sustained growth, with a loyal customer base of existing Fortune 100 customers and an expanding portfolio of new customers.

Position Description: Senior Mechanical Engineer

We are seeking a Senior Mechanical Engineer with deep expertise in Finite Element Analysis (FEA) and

Computational Fluid Dynamics (CFD) to support the design and development of next- power

systems products. The ideal candidate will play a key role in ensuring the mechanical integrity, thermal

performance, and reliability of Static Transfer Switches and Power Distribution Units.

Requirements:

Primary Duties:

  • Lead mechanical design and analysis activities for power systems products including Static
  • Transfer Switches and Power Distribution Units.
  • Support sustaining engineering efforts to improve existing product designs through simulation
  • and test.
  • Perform advanced FEA simulations to assess structural integrity of enclosures, busbars, and
  • mounting assemblies.
  • Drive structural optimization through simulation-based design approaches.
  • Conduct CFD analysis to optimize cooling airflow, temperature rise, and component thermal
  • management in enclosed systems.
  • Drive thermal design improvements through simulation-based design approaches.
  • Validate analytical models through prototype testing and measurement.
  • Contribute to design reviews, establish simulation standards, and coach junior engineers in
  • analysis techniques.
  • Support thermal related field support issues.

EDUCATION:

• Bachelor’s or Master’s degree in mechanical engineering or related field (PhD ).

Skills & Experience:

• 5+ years of experience in mechanical design and simulation for electromechanical systems.

• Experience with 3-D CAD tools (Solid Edge ) -- Required.

• Expert in FEA and CFD.

• Strong understanding of thermal management, heat transfer, structural mechanics, and

vibration analysis.

• Proven experience with design for manufacturability and design for reliability in sheet metal and

electro-mechanical assemblies.

• Hands-on experience with thermal and vibration testing.

• Familiarity with electrical power systems is a strong plus.

• Knowledge of UL, IEC, or ANSI standards for power equipment.

• Excellent communication and documentation skills.

What We Offer:

· Competitive pay with performance incentives

· 100% company-paid medical, dental, and vision

· 401(k) with company match

· 3 weeks PTO, 10 paid holidays, and 2 floating holidays

Why You Will Love Working with Us:

· Impact: Develop your skills and expertise in a rapidly growing industry, with your work directly influencing the success of mission-critical projects.

· Innovation: Immerse yourself in an environment that celebrates forward-thinking and continuous improvement.

· Collaborative spirit: Work closely with engineers, marketers, and other professionals to bring ideas to life.

· Grow with us: We are committed to your personal and professional development, offering endless opportunities to improve your skills and advance your career

At LayerZero, we are proud to be an Equal Opportunity Employer. We welcome and celebrate , and we are committed to creating an inclusive environment for all employees.